Overview of AFM 38 Capabilities: Victor Reinz AFM 38 is an asbestos-free sealing material composed of aramid fibers and other asbestos substitutes, reinforced with high-quality elastomers. This composition results in a material that is flexible, strong, and resistant to high temperatures and chemicals.
Unique Properties of AFM 38:
- High Compressibility and Flexibility: AFM 38 is known for its very high compressibility (15-25%) and flexibility, making it suitable for sealing parts with low surface pressure.
- Temperature Resistance: The material is suitable for continuous use at temperatures up to 200°C and can withstand short-term peaks up to 300°C.
- Pressure Resistance: AFM 38 can handle working pressures up to 50 bar, making it suitable for low to medium-pressure applications.
- Chemical Resistance: The material offers excellent resistance to oils, fuels, solvents, water, and mixtures of water with antifreeze and corrosion inhibitors, making it versatile for various industrial environments.
- Excellent Gas Tightness: AFM 38 provides a high degree of gas tightness, even at low surface pressures, making it effective in applications requiring reliable gas sealing.
Applications of AFM 38:
- Lightweight Components: Ideal for sealing valve covers, oil pans, and other components experiencing light mechanical loads.
- Transmissions and Pumps: Suitable for use in transmissions, pumps, and pipelines in the sanitary sector where reliable sealing is necessary.
- Automotive and Equipment: AFM 38 is used for sealing engine, transmission, hydraulic, and cooling systems where chemical resistance and flexibility are essential.
- Water and Antifreeze Applications: The material is suitable for sealing water and antifreeze mixtures, making it a versatile choice for various industrial and commercial applications.
Production Process and Delivery: Our custom AFM 38 gaskets are produced using advanced CNC-controlled water jet cutting machines. This technology provides precision and flexibility in cutting gaskets into any desired shape, provided you supply DXF/DWG files. The process is designed to deliver accurate and consistent products that meet your specific requirements.
Production Process Steps:
- Design and Specification: The process begins with gathering the exact specifications and design requirements from the customer. This includes analyzing technical drawings and preparing CAD files to guide the cutting process.
- Material Preparation: The appropriate thickness and dimensions of AFM 38 sheets are selected based on application requirements. These sheets are available in standard thicknesses ranging from 0.3 mm to 3 mm, with tolerance variations meeting DIN 28091-1 standards.
- CNC Water Cutting: Using CNC-controlled water jet cutting machines, the sheets are precisely cut according to the specifications in the CAD files. This process ensures a high degree of accuracy and minimizes material waste.
- Quality Control: After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and standards. Each product is tested for sealing properties, dimensions, and integrity.
- Shipping and Delivery: The finished gaskets are carefully packaged and shipped to the customer. We ensure fast and efficient delivery so that your project can proceed without delays.
Order Conditions: For all custom gaskets, a minimum order quantity of 50 euros excluding VAT applies. This condition helps us maintain the highest quality standards and ensure efficient production and delivery processes.
How to Customize Gaskets: Customizing gaskets requires precise specifications and a good understanding of application requirements. Here are some steps to help you make the right choices for your sealing needs:
- Analyze the Needs: Start with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
- Material Choice: Victor Reinz AFM 38 is an excellent choice for applications requiring flexibility and compressibility under relatively low mechanical and thermal stress.
- Design Preparation: Use CAD software to create your gasket design. Ensure dimensions are accurate and designs are saved in DXF/DWG format for use in the CNC cutting system.
- Prototyping and Testing: If possible, create a prototype of the gasket to test fit and function. This helps identify any necessary adjustments before production begins.
- Production: Once the design is approved, production begins with cutting the gaskets from flat AFM 38 sheets. The CNC water cutting process ensures precision and quality.
- Installation: After delivery, install the gaskets according to the manufacturer's specifications and perform a final check to ensure all seals are correctly placed and functioning as expected.
Alternative Sizes and Materials: In addition to our standard products, we also offer alternative sizes and materials, such as those from Klinger and Gambit, upon request. These materials can be customized to meet your specific needs, offering a broader range of applications. This allows you to choose from a wide variety of materials tailored to specific conditions and requirements.
Conclusion: Victor Reinz AFM 38 provides excellent performance and flexibility for a wide range of industrial applications. Whether you need gaskets for light mechanical loads or applications where chemical resistance is crucial, AFM 38 offers the properties needed to succeed. Contact us for more information or to place your order. Our team of experts is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we can provide you with the best products and services in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
