Overview of AF-Oil® Type 235 Capabilities Gambit AF-Oil® Type 235 is composed of an advanced blend of aramid fibers and other synthetic fibers, reinforced with nitrile butadiene rubber (NBR). This unique composition provides a material that is both strong and flexible, with excellent sealing performance in challenging environments.
Unique Properties of AF-Oil® Type 235
- Excellent Chemical Resistance: AF-Oil® Type 235 offers outstanding resistance to oils, fuels, solvents, and other aggressive media, making it ideal for use in the oil and gas industry.
- Temperature Resistance: The material is suitable for continuous use at temperatures up to 200°C, with peak loads up to 250°C. This enables effective operation in applications subjected to high thermal stress.
- Pressure Resistance: AF-Oil® Type 235 can withstand high working pressures up to 100 bar, making it suitable for high-pressure applications.
- Compressibility and Recovery: The material offers good compressibility (12-18%) and excellent recovery (≥50%), ensuring effective sealing under varying pressure and temperature conditions.
- Specific Leak Loss: With a specific leak loss of 1.00E-04 mbar x l/(s x m), AF-Oil® Type 235 is ideal for applications requiring a high degree of sealing.
Applications of AF-Oil® Type 235
- Oil and Gas Industry: AF-Oil® Type 235 is perfect for applications in refineries, drilling rigs, and other oil and gas facilities where resistance to high pressure and aggressive chemicals is required.
- Automotive Sector: The material is suitable for use in engines, transmissions, and other systems where effective sealing with oils and fuels is essential.
- Chemical Industry: Ideal for sealing equipment exposed to solvents and other chemicals, ensuring the integrity of the installation.
- Industrial Equipment: Suitable for pumps, compressors, and valves, where reliable sealing ensures operational efficiency and safety.
Production Process and Delivery Our custom gaskets made from Gambit AF-Oil® Type 235 are produced using advanced CNC-controlled waterjet cutting machines. This technology provides precision and flexibility in cutting gaskets into any desired shape, provided you supply DXF/DWG files. The process is designed to deliver accurate and consistent products that meet your specific requirements.
Steps in the Production Process
Design and Specification:
- The process begins with gathering the exact specifications and design requirements from the customer. This includes analyzing technical drawings and preparing CAD files to guide the cutting process.
Material Preparation:
- The correct thickness and dimensions of AF-Oil® Type 235 sheets are chosen based on application requirements. These sheets are available in standard thicknesses ranging from 0.5 mm to 3 mm.
CNC Waterjet Cutting:
- Using CNC-controlled waterjet cutting machines, the sheets are precisely cut according to the specifications in the CAD files. This process ensures a high degree of accuracy and minimizes material waste.
Quality Control:
- After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and specifications. Each product is tested for its sealing properties, dimensions, and integrity.
Shipping and Delivery:
- The completed gaskets are carefully packed and shipped to the customer. We ensure fast and efficient delivery so that your project can proceed without delays.
Ordering Conditions For all custom gaskets, a minimum order quantity of 50 euros excluding VAT applies. This condition helps us maintain the highest quality standards and ensure efficient production and delivery processes.
How to Custom-Make Gaskets Custom-making gaskets requires precise specifications and a good understanding of application requirements. Below are some steps to help make the right choices for your sealing needs:
Analyze the Needs:
- Start with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
Material Choice:
- Gambit AF-Oil® Type 235 is an excellent choice for applications requiring high pressure and temperature resistance, as well as chemical resistance to oils and fuels.
Design Preparation:
- Use CAD software to create your gasket design. Ensure dimensions are accurate and designs are saved in DXF/DWG format for use in the CNC cutting system.
Prototyping and Testing:
- If possible, create a prototype of the gasket to test its fit and function. This helps identify any necessary adjustments before production begins.
Production:
- Once the design is approved, production begins with cutting the gaskets from flat sheets of AF-Oil® Type 235. The CNC waterjet cutting process ensures precision and quality.
Installation:
- After delivery, install the gaskets according to the manufacturer's specifications and perform a final check to ensure all seals are properly placed and functioning as expected.
Alternative Formats and Materials In addition to our standard products, we also offer alternative formats and materials, such as those from Klinger and Victor Reinz, upon request. These materials can be custom-made to your specific requirements, providing an even broader range of applications. This allows you to choose from a wide variety of materials tailored to specific conditions and requirements.
Conclusion Gambit AF-Oil® Type 235 offers excellent performance and reliability for a wide range of industrial applications. Whether you need gaskets for high pressure and temperatures or applications where chemical resistance is essential, AF-Oil® Type 235 provides the properties needed to succeed. Contact us for more information or to place your order. Our team of experts is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we can provide you with the best products and service in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
