Overview of KLINGERSil C-4500 Capabilities KLINGERSil C-4500 is composed of an advanced blend of carbon fibers and special heat-resistant additives, bonded with nitrile butadiene rubber (NBR). This composition results in a material that is both strong and flexible, offering excellent sealing performance in challenging environments.
Unique Properties of KLINGERSil C-4500
- Outstanding Chemical Resistance: KLINGERSil C-4500 resists a wide range of chemicals, including oils, fuels, gases, salt solutions, alcohols, and both organic and inorganic acids.
- Temperature Resistance: The material is suitable for high-temperature use, with excellent heat resistance and resistance to alkaline media. This makes it ideal for applications subject to constant thermal stress.
- Pressure Resistance: KLINGERSil C-4500 can handle high working pressures, making it suitable for high-pressure applications in industrial environments.
- Durability and Resilience: The material offers excellent resilience and durability, ensuring long-term performance under severe operating conditions.
- High-Quality Sealing: With its high level of gas tightness and low leakage value, KLINGERSil C-4500 effectively minimizes leaks even at low surface pressures.
- Certifications: KLINGERSil C-4500 is certified according to various international standards, including BAM, DIN-DVGW, and TA-Luft, underscoring its reliability and suitability for demanding applications.
Applications of KLINGERSil C-4500
- Chemical Industry: Suitable for use in equipment and pipelines exposed to aggressive chemicals, ensuring the integrity of the installation.
- Oil and Gas Industry: Ideal for applications in refineries and other oil and gas facilities where it must withstand high pressure and aggressive chemicals.
- Energy Production: Suitable for use in turbines and other equipment within energy production, where it must endure high pressure and temperature.
- Marine Sector: Applicable in shipbuilding and offshore applications due to its high chemical resistance and certifications.
- Food and Beverage Industry: Suitable for use in environments where contact with food is required, thanks to the absence of harmful substances.
Production Process and Delivery Our custom gaskets made from Klinger KLINGERSil C-4500 are produced using advanced CNC-controlled water jet cutting machines. This technology offers precision and flexibility in cutting gaskets into any desired shape, provided DXF/DWG files are supplied. The process is designed to deliver accurate and consistent products that meet your specific requirements.
Steps in the Production Process
- Design and Specification: The process begins with gathering the exact specifications and design requirements from the customer. This includes analyzing technical drawings and preparing CAD files to guide the cutting process.
- Material Preparation: The appropriate thickness and dimensions of KLINGERSil C-4500 plates are selected based on application requirements. These plates are available in standard thicknesses ranging from 0.5 mm to 3 mm.
- CNC Water Jet Cutting: Using CNC-controlled water jet cutting machines, the plates are precisely cut according to the specifications in the CAD files. This process ensures high accuracy and minimizes material waste.
- Quality Control: After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and standards. Each product is tested for its sealing properties, dimensions, and integrity.
- Shipping and Delivery: The completed gaskets are carefully packaged and shipped to the customer. We ensure fast and efficient delivery to keep your project on track.
Ordering Conditions A minimum order quantity of 50 euros excluding VAT applies to all custom gaskets. This condition helps us maintain the highest quality standards and ensure efficient production and delivery processes.
How to Customize Gaskets Customizing gaskets requires precise specifications and a good understanding of application requirements. Here are some steps to help you make the right choices for your sealing needs:
- Analyze the Needs: Begin with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
- Material Choice: Klinger KLINGERSil C-4500 is an excellent choice for applications requiring high pressure and temperatures, as well as chemical resistance to oils, fuels, and aggressive media.
- Design Preparation: Use CAD software to create your gasket design. Ensure dimensions are accurate and save designs in DXF/DWG format for use in the CNC cutting system.
- Prototyping and Testing: If possible, create a prototype of the gasket to test fit and function. This helps identify any necessary adjustments before production begins.
- Production: Once the design is approved, production begins with cutting the gaskets from KLINGERSil C-4500 sheets. The CNC water jet cutting process ensures precision and quality.
- Installation: After delivery, install the gaskets according to the manufacturer’s specifications and perform a final check to ensure all gaskets are properly placed and functioning as expected.
Alternative Sizes and Materials In addition to our standard products, we also offer alternative sizes and materials from Klinger and other renowned manufacturers upon request. These materials can be custom-made to your specific requirements, providing a broader range of applications. This allows you to choose from a wide range of materials tailored to specific conditions and requirements.
Conclusion Klinger KLINGERSil C-4500 offers excellent performance and reliability for a wide range of industrial applications. Whether you need gaskets for high pressure and temperatures or applications where chemical resistance is crucial, KLINGERSil C-4500 provides the necessary properties to succeed. Contact us for more information or to place your order. Our team of experts is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we offer you the best products and services in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
