Overview of AFM 39 Capabilities Victor Reinz AFM 39 is an asbestos-free sealing material made from aramid fibers and other components processed with high-quality elastomers under elevated pressure and temperature. This composition results in a material that is not only flexible and strong but also resistant to high temperatures and a wide range of chemicals.
Unique Properties of AFM 39
- High Compressibility and Flexibility: AFM 39 offers very high compressibility (9-18%) and flexibility, making it suitable for sealing components with low surface pressure.
- Temperature Resistance: The material is suitable for continuous use at temperatures up to 220°C and can withstand short-term peaks up to 300°C.
- Pressure Resistance: AFM 39 can handle service pressures up to 60 bar, making it ideal for low to medium pressure applications.
- Chemical Resistance: The material provides excellent resistance to solvents, oils, fuels, water, and many other media, making it versatile for various industrial environments.
- Physiological Safety: AFM 39 is physiologically harmless and free of color pigments, making it suitable for use in the food and potable water sectors.
- Easy to Dismantle: Both sides of AFM 39 feature a non-stick coating with a high friction coefficient, making it easy to dismantle and generally requiring no additional surface treatment.
Applications of AFM 39
- Industrial Use: Suitable for sealing lightweight components such as transmissions, valve covers, oil pans, and flanges in industrial installations.
- Automotive Applications: Ideal for gaskets in engines and transmissions where moderate thermal and mechanical stress occurs.
- Sanitary Installations: Applicable in pumps and other equipment in the sanitary sector where a reliable seal is essential.
- Food and Potable Water Industry: Due to its physiological safety, AFM 39 is suitable for applications in the food and beverage industry.
Production Process and Delivery Our custom gaskets made from AFM 39 are produced using advanced CNC-controlled water jet cutting machines. This technology provides precision and flexibility in cutting gaskets into any desired shape, provided you supply DXF/DWG files. The process is designed to deliver precise and consistent products that meet your specific requirements.
Steps in the Production Process
Design and Specification:
- The process begins by collecting the exact specifications and design requirements from the customer. This includes analyzing technical drawings and preparing CAD files to guide the cutting process.
Material Preparation:
- The appropriate thickness and dimensions of AFM 39 sheets are chosen based on application requirements. These sheets are available in standard thicknesses ranging from 0.5 mm to 3 mm, with tolerance variations that meet the DIN 28091-1 standard.
CNC Water Jet Cutting:
- Using CNC-controlled water jet cutting machines, the sheets are cut precisely according to the specifications in the CAD files. This process ensures high accuracy and minimizes material waste.
Quality Control:
- After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and standards. Each product is tested for sealing properties, dimensions, and integrity.
Shipping and Delivery:
- The finished gaskets are carefully packaged and shipped to the customer. We ensure prompt and efficient delivery so your project can proceed without delays.
Ordering Conditions For all custom gaskets, a minimum order quantity of €50 excluding VAT is required. This condition helps us maintain the highest quality standards and ensure efficient production and delivery processes.
How to Customize Gaskets Customizing gaskets requires precise specifications and a good understanding of application requirements. Here are some steps to help you make the right choices for your sealing needs:
Analyze Needs:
- Begin with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
Material Choice:
- Victor Reinz AFM 39 is an excellent choice for applications requiring flexibility and compressibility under relatively moderate mechanical and thermal stress.
Design Preparation:
- Use CAD software to create your gasket design. Ensure dimensions are accurate and designs are saved in DXF/DWG format for use in the CNC cutting system.
Prototyping and Testing:
- If possible, create a prototype of the gasket to test fit and function. This helps identify any adjustments needed before production begins.
Production:
- Once the design is approved, production starts with cutting gaskets from AFM 39 flat sheets. The CNC water jet cutting process ensures precision and quality.
Installation:
- After delivery, install the gaskets according to the manufacturer's specifications and perform a final check to ensure all seals are correctly placed and functioning as expected.
Alternative Sizes and Materials In addition to our standard products, we also offer alternative sizes and materials, such as those from Klinger and Gambit, upon request. These materials can be custom-made according to your specific needs, allowing us to offer you an even wider range of applications. This enables you to choose from a broad selection of materials tailored to specific conditions and requirements.
Conclusion Victor Reinz AFM 39 provides excellent performance and flexibility for a wide range of industrial applications. Whether you need gaskets for light mechanical stress or applications where chemical resistance is essential, AFM 39 offers the properties needed to succeed. Contact us for more information or to place your order. Our team of experts is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we can provide you with the best products and service in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
