Overview of KLINGERSil C-4409 Capabilities KLINGERSil C-4409 is composed of synthetic fibers bonded with nitrile butadiene rubber (NBR), reinforced with an extensive metal construction. This unique composition offers high levels of mechanical and thermal resistance, making it suitable for use in demanding environments.
Unique Properties of KLINGERSil C-4409
- Excellent Chemical Resistance: KLINGERSil C-4409 withstands oils, water, steam, hydrocarbons, and both liquid and gaseous chemicals, making it ideal for various industrial applications.
- High Pressure and Temperature Resistance: The material endures high pressures and temperatures up to 300°C, making it suitable for applications exposed to constant thermal and mechanical stress.
- Extensive Metal Reinforcement: The metal reinforcement in C-4409 enhances structural integrity and provides additional safety under high internal pressures, reducing the risk of blowouts.
- Stress Relaxation and Compressibility: The material features excellent stress relaxation properties and offers good compressibility, ensuring effective sealing and long-term performance.
- Certifications: KLINGERSil C-4409 is certified to international standards such as German Lloyd and TA-Luft, underscoring its reliability and suitability for demanding applications.
Applications of KLINGERSil C-4409
- Chemical Industry: Suitable for use in equipment and pipelines exposed to aggressive chemicals, ensuring the integrity of the installation.
- Oil and Gas Industry: Ideal for applications in refineries and other oil and gas facilities, where it must withstand high pressures and aggressive chemicals.
- Energy Production: Suitable for use in turbines and other equipment within energy production, where it must endure high pressure and temperature.
- Pulp and Paper Industry: Applicable in processes requiring reliable sealing against aggressive media.
- Food and Beverage Industry: Suitable for use in environments requiring contact with foodstuffs, thanks to the absence of harmful substances.
Production Process and Delivery Our custom gaskets from Klinger KLINGERSil C-4409 are produced using advanced CNC-controlled water jet cutting machines. This technology offers precision and flexibility in cutting gaskets into any desired shape, provided you supply DXF/DWG files. The process is designed to deliver accurate and consistent products that meet your specific requirements.
Steps in the Production Process
- Design and Specification: The process begins with gathering the exact specifications and design requirements from the customer. This includes analyzing technical drawings and preparing CAD files to guide the cutting process.
- Material Preparation: The appropriate thickness and dimensions of KLINGERSil C-4409 sheets are selected based on application requirements. These sheets are available in standard thicknesses of 1.0 mm and 1.5 mm.
- CNC Water Jet Cutting: CNC-controlled water jet machines precisely cut the sheets according to the specifications in the CAD files. This process ensures high accuracy and minimizes material waste.
- Quality Control: After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and standards. Each product is tested for sealing properties, dimensions, and integrity.
- Shipping and Delivery: The completed gaskets are carefully packaged and shipped to the customer. We ensure prompt and efficient delivery so your project can proceed without delays.
Order Conditions A minimum order quantity of 50 euros excluding VAT applies to all custom gaskets. This condition helps us maintain the highest quality standards and ensure efficient production and delivery processes.
How to Customize Gaskets Customizing gaskets requires precise specifications and a clear understanding of application requirements. Here are some steps to assist you in making the right choices for your sealing needs:
- Analyze the Needs: Start with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
- Material Choice: Klinger KLINGERSil C-4409 is an excellent choice for applications requiring high pressure and temperatures, as well as chemical resistance to oils, fuels, and aggressive media.
- Design Preparation: Use CAD software to create your gasket design. Ensure the dimensions are accurate and save the designs in DXF/DWG format for use in the CNC cutting system.
- Prototyping and Testing: If possible, create a prototype of the gasket to test the fit and function. This helps identify any necessary adjustments before full-scale production begins.
- Production: Once the design is approved, production begins with cutting the gaskets from the flat KLINGERSil C-4409 sheets. The CNC water jet cutting process ensures precision and quality.
- Installation: After delivery, install the gaskets according to the manufacturer's specifications and perform a final check to ensure all seals are properly placed and functioning as intended.
Alternative Sizes and Materials In addition to our standard products, we also offer alternative sizes and materials, including those from Klinger and other reputable manufacturers, upon request. These materials can be custom-made according to your specific needs, allowing us to provide an even wider range of applications. You can choose from a variety of materials tailored to specific conditions and requirements.
Conclusion Klinger KLINGERSil C-4409 delivers excellent performance and reliability for a wide range of industrial applications. Whether you need gaskets for high pressure and temperatures or applications where chemical resistance is essential, KLINGERSil C-4409 provides the properties needed for success. Contact us for more information or to place your order. Our team of experts is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we can offer you the best products and service in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
