Overview of KLINGERSil C-4430 Capabilities KLINGERSil C-4430 is composed of synthetic fibers bonded with nitrile butadiene rubber (NBR). This combination ensures excellent stress relaxation, making it suitable for applications involving hot water and steam at higher temperatures. The material also resists oils, gases, salt solutions, fuels, alcohols, moderate organic and inorganic acids, hydrocarbons, lubricants, and coolants.
Unique Properties of KLINGERSil C-4430
- Excellent Chemical Resistance: KLINGERSil C-4430 is resistant to a wide range of chemicals, making it suitable for use in various industrial environments, including the chemical and petrochemical sectors.
- Temperature Resistance: The material can withstand high temperatures up to 250°C, making it ideal for applications exposed to constant thermal stress.
- Pressure Resistance: KLINGERSil C-4430 handles high operating pressures, making it suitable for high-pressure applications in industrial settings.
- Stress Relaxation: The material offers excellent stress relaxation properties, ensuring effective sealing and long-term performance under harsh operating conditions.
- Certifications: KLINGERSil C-4430 is certified to various international standards, including BAM, DIN-DVGW, WRAS, TA-Luft, and Fire-Safe, highlighting its reliability and suitability for demanding applications.
- Seal Quality: The material features high gas impermeability and low leakage values, ensuring minimal leaks even at low surface pressures.
Applications of KLINGERSil C-4430
- Chemical Industry: Suitable for equipment and pipelines exposed to aggressive chemicals, ensuring installation integrity.
- Oil and Gas Industry: Ideal for use in refineries and other oil and gas facilities where it must endure high pressure and aggressive chemicals.
- Energy Production: Suitable for turbines and other equipment in energy production, capable of withstanding high pressure and temperature.
- Automotive Sector: Applicable in engines and transmissions where high-temperature and pressure performance is essential.
- Food and Beverage Industry: Suitable for environments requiring food contact, thanks to its absence of harmful substances.
Production Process and Delivery Our custom KLINGERSil C-4430 gaskets are produced using advanced CNC-controlled water jet cutting machines. This technology provides precision and flexibility in cutting gaskets into any desired shape, provided DXF/DWG files are supplied. The process is designed to deliver precise and consistent products that meet your specific requirements.
Steps in the Production Process
- Design and Specification: The process starts with gathering the exact specifications and design requirements from the customer. This involves analyzing technical drawings and preparing CAD files to guide the cutting process.
- Material Preparation: The appropriate thickness and dimensions of KLINGERSil C-4430 sheets are chosen based on application requirements. These sheets are available in standard thicknesses of 0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, and 3.0 mm.
- CNC Water Jet Cutting: Using CNC-controlled water jet cutting machines, the sheets are precisely cut according to the specifications in the CAD files. This process ensures high accuracy and minimizes material waste.
- Quality Control: After cutting, the gaskets undergo thorough quality control to ensure they meet the specified requirements and specifications. Each product is tested for sealing properties, dimensions, and integrity.
- Shipping and Delivery: The finished gaskets are carefully packaged and shipped to the customer. We ensure prompt and efficient delivery so that your project can proceed without delays.
Ordering Conditions A minimum order quantity of 50 euros excluding VAT applies to all custom gaskets. This condition helps us maintain high-quality standards and ensure efficient production and delivery processes.
How to Customize Gaskets Customizing gaskets requires precise specifications and a good understanding of application requirements. Follow these steps to make the right choices for your sealing needs:
- Analyze Needs: Start with a thorough analysis of the sealing application. What temperatures, pressures, and media will the gasket encounter? This information is crucial for selecting the right material.
- Material Selection: Klinger KLINGERSil C-4430 is an excellent choice for applications requiring high pressure and temperature resistance, as well as chemical resistance to oils, fuels, and aggressive media.
- Design Preparation: Use CAD software to create your gasket design. Ensure dimensions are accurate and save designs in DXF/DWG format for use in the CNC cutting system.
- Prototyping and Testing: If possible, create a prototype of the gasket to test fit and function. This helps identify any necessary adjustments before starting large-scale production.
- Production: Once the design is approved, production begins with cutting gaskets from KLINGERSil C-4430 sheets. The CNC water jet process ensures precision and quality.
- Installation: After delivery, install gaskets according to manufacturer specifications and perform a final check to ensure all seals are correctly installed and functioning as expected.
Alternative Sizes and Materials In addition to our standard products, we also offer alternative sizes and materials, including those from Klinger and other reputable manufacturers, upon request. These materials can be customized according to your specific needs, allowing us to provide an even broader range of applications. You can choose from a variety of materials tailored to specific conditions and requirements.
Conclusion Klinger KLINGERSil C-4430 delivers excellent performance and reliability for a wide range of industrial applications. Whether you need gaskets for high pressure and temperature or applications requiring chemical resistance, KLINGERSil C-4430 provides the necessary properties for success. Contact us for more information or to place your order. Our expert team is ready to help you find the perfect sealing solution for your specific applications. With our commitment to quality and innovation, we can provide you with the best products and service in the industry. We look forward to working with you to create the ideal sealing solution for your projects.
